Pyramids (Old Kingdom), construction of To Qantir/Pi-Ramesses (Archaeology of Ancient Egypt)

Pyramids (Old Kingdom), construction of

The Old Kingdom Egyptians built pyramids for their kings and queens in a 72km span of the Western Desert from Abu Roash to Meydum. Excluding the pyramids of Djedefre at Abu Roash and Seneferu at Meydum as outliers, the twenty-one other Old Kingdom pyramids are found in a 20km stretch west of Memphis at Giza, Zawiyet el-Aryan, Abusir, Saqqara and Dahshur.

Egyptian pyramids are composed of a core comprising the bulk of the structure formed from limestone quarried nearby on the west bank, a fine outer casing of fine limestone quarried on the east bank (often called Tura after the site of one of the principal quarries), and backing stone between the core and the casing. When pyramids are formed of an inner step pyramid, packing stone fills in the steps or tiers.

Origin and development

The first pyramid, Zoser’s Step Pyramid, began as a mastaba, built with small, gray "one-man" limestone blocks (of a size that one man could carry) set along roughly horizontal courses in gravel and desert clay (tafla), and encased with fine white limestone. The builders twice expanded the mastaba before they conceived the idea of a pyramid, built in six steps from roughly shaped, larger core stones, directly over the fine Tura limestone casing of the earlier mastaba. They built the core as a series of accretions that lean inward about 74°, an effect achieved by tilting each course toward the core of the pyramid. This kind of core masonry is found in all later step pyramids: Sekhemkhet’s; the Zawiyet el-Aryan Layer Pyramid; seven small "provincial" pyramids located at or near Abydos (Sinki), Elephantine, Edfu, Hierakonpolis (el-Kula), Nagada, Seila and Zawiyet el-Amwat (Hebenu); and the two step-pyramid building stages (E1 and E2) inside the Meydum pyramid.


The true pyramid was developed during the reign of Seneferu, who built the Meydum pyramid in seven steps and began to increase it to eight steps. Around the 15th year of his rule he founded a new pyramid necropolis at Dahshur, where he began what was intended as the first true pyramid at a steep slope of 60°. The builders still set core blocks at a tilt toward the center of the pyramid rather than on horizontal beds. As at Meydum, they built upon the desert gravel and clay, but here at Dahshur the softer surface soon threatened the steep pyramid with settling and collapse. They added a girdle around the base of the pyramid, reducing its slope to 54°31’13", but more settling and cracking prompted the builders to reduce the pyramid slope to 43°21′ at about half its height, creating the Bent Pyramid. At this point they began to lay core blocks along horizontal, rather than tilted, beds.

The Northern Stone Pyramid at Dahshur was built at a uniform 43° slope. A casing fragment that can only have belonged to the southeast corner was inscribed "bringing to earth…the fifteenth time of Counting," the 28th or 30th year of his reign. During his last years. Seneferu’s builders filled out the steps of his Meydum pyramid with packing stones and Tura casing, laid on horizontal beds, to create a true pyramid (E3) of 51°50’35", practically the same slope as Khufu’s pyramid and within the 52-53° range of the classic Old Kingdom pyramid.

The gigantic stone pyramids, the classic pyramids of popular imagination, were built in only three generations. All other king’s pyramids combined, including those of the Middle Kingdom (but excluding queens’ and other satellite pyramids), contain only 54 percent of the total mass of the pyramids of Seneferu, his son Khufu and his grandson Khafre. The size of stone blocks and the quantity of gypsum mortar, as opposed to tafla, increased from the Dahshur to Giza pyramids. Khufu’s was the largest and most accurately built and aligned of all Egyptian pyramids, rising more than 146m from a base 230m sq. and containing about 2.3 million blocks. Menkaure still used multi-toned stone blocks for his (the third) pyramid at Giza, but the total mass was less than that of Zoser’s Step Pyramid.

The pyramid complex

With the exceptions of Seneferu and Khufu, who had some of their chambers moved up into the very body of the pyramid, Old Kingdom rulers had their burial chambers built or carved out of bedrock below the pyramid beyond a sloping entrance corridor which pointed generally toward the northern circumpolar stars. As the superstructure of the royal tomb, the pyramid was the central element in what Egyptologists call the "pyramid complex," a standard east-west axial layout that first appeared in simple form with Seneferu’s Meydum pyramid: temple or chapel at the eastern base of the pyramid, causeway, and entrance or valley temple.

Since Khafre, pyramid temples included an entrance hall that connected to the causeway, a colonnaded court, five statue niches, magazines and an inner offering hall that, certainly from the end of the 4th Dynasty, included a "false door." Walls were decorated with painted relief carving. The causeway, often walled, roofed and covered inside with painted relief, ran down the plateau to the valley temple, the entrance to the complex. The valley temples were probably accessible by a canal or a channel that held water at least during the six- to eight-week inundation season, and possibly after the flood receded. The pyramid was surrounded by one or two walls of stone or mudbrick, forming enclosures that often included a small satellite pyramid. Nearby were often smaller pyramids for principal queens. Several pyramids are flanked by pits for the burial of boats, either real or stone-built imitations.

Pyramid building

Construction theories often assume a generic pyramid on a flat level surface. However, any account of how the pyramids were built must include the composition and setting specific to each pyramid. Building 5th and 6th Dynasty pyramids, or the Middle Kingdom pyramids with a mudbrick core, were very different tasks than composing the stone-block pyramids of the early Old Kingdom to which the questions and answers about pyramid building are most often addressed. The generations who built these pyramids developed and honed the necessary skills in masonry and labor organization selectively utilized by later pyramid builders.

Laying out the pyramid base

Most of the Egyptian pyramids show a careful orientation to the cardinal directions. The sides of Khufu’s pyramid, the largest (230m to a side) and most accurately aligned, show an average deviation less than 4′ of arc. Khufu’s and Khafre’s builders incorporated an irregular patch of natural bedrock protruding as high as 7-10m in the middle of the pyramid base. Khufu’s builders did their finest leveling, off by only 2.5cm in the entire circumference, on a platform built of fine limestone slabs. The baseline of the Khafre pyramid was simply a vertical cut in the foot of the bottom casing course of granite, where the slope of the pyramid would meet the top surface of the pavement of the pyramid court. These builders achieved their final results with a method of successive approximation, first drawing their lines on the sloping natural surface 7-10m higher, then successively refining their squares as they quarried away the rock to the level of the final baseline.

The builders could have determined true north by marking the rising and setting positions of northern stars over an artificially leveled horizon, or by measuring the length and angle of the shadow of a vertical pole at the same time interval before and after noon. Next, the north line had to be extended for the length of the pyramid base, without developing an increasing angle of error. During this operation, the ancient surveyors could have "checked in" to true north with a series of observation points along the line. Extending the line great distances probably required pounding stakes in the ground. Lines of regularly spaced holes around the bases of the Khufu and Khafre pyramids may have been for staking an outside reference line, accurately marked by a taut cord from which the surveyors could establish the parallel lines of the pyramid base and its length using rods marked in cubits for incremental measurements.

Right-angled corners could have been established with the Pythagorean triangle, three of any unit on one side, four on the other and five on the hypotenuse (such triangles are found in the proportions of the Old Kingdom mortuary temples attached to pyramids); or the Egyptian set square, an A-shaped tool with perpendicular legs set at right angles and a cross brace; or by pulling two intersecting arcs of the same radius from two different center points spaced along the same line. A line connecting the points of intersection will be at a right angle to the original line. Once again, the perpendicular line had to be extended without developing an increasing angle of error.

Quarries

The core stone for the Zoser complex may have been quarried from a large trench or "moat" that surrounds the enclosure. At Dahshur and Abusir, quarries for core stone are located west of the pyramids. Most of the core limestone for the three Giza pyramids came from quarries along the low southeast part of the Mokkatam Formation, where thick layers that alternate soft-hard were advantageous for extracting large blocks. Farther south, the Ma’adi Formation’s thin crumbly layers of clay and limestone provided material to build ramps. The broad wadi between the two plateaus probably served as a conduit for deliveries from outside Giza.

Casing stone was extracted from east bank quarries along terraces or banks in deep galleries that followed the best layers of stone, beginning with a "lead" shelf that would become the ceiling of the gallery. Granite was extracted from Aswan, either as natural boulders that were shaped into blocks, or quarried by means of separation channels pounded out with dolerite hammer stones.

Cutting stone

Modern Egyptian masons split very large blocks by simply etching a line with a corner of a heavy flat-headed hammer, then pounding the surface directly until the stone falls away to the desired cleavage. They also use the flat end of smaller hammers to dress the surface of a block by hitting it directly, which causes thin flakes to pop off the surface. Ancient masons did the same, albeit with dolerite hammers of diverse sizes and forms, hand-held and hafted, as we know from fragments recovered in excavations. The diversity of Old Kingdom hammer stones has yet to be cataloged.

Metal for tools was limited to copper. Use of a metal point, or "nail" for rough work, is evidenced by long, thin and deep strokes in unfinished jobs such as the subterranean chamber underneath Khufu’s pyramid. The chisels used for fine dressing masonry as extensive as the pyramid casings were all the width of a thumb or less, as evidenced by chisel marks on unpolished stone. Copper chisels needed to be sharpened and reworked often.

There are numerous saw marks and drill holes on hard stone such as granite and basalt at several pyramid sites. Copper blades and cylinders guided an abrasive wet slurry of quartz sand, which did the cutting, possibly mixed with gypsum. Some ancient cuts still retain a dried mixture of quartz sand and gypsum tinted green from the copper blade.

Hauling

Rope, perhaps the most important tool in pyramid building, certainly of all block moving operations, had to be thick enough to withstand the strain of pulling multi-ton loads, yet thin enough that the haulers could get a good grip. About a dozen men could have tumbled blocks weighing two tons or more short horizontal distances by pulling on ropes tied around the top of the block while others pushed and levered from behind. Today’s Egyptian quarrymen maneuver heavy blocks by tipping and turning them on a small hard fulcrum or pivot, such as a stone cobble. The ancient Egyptians used round dolerite balls like ball bearings to maneuver into position heavy sarcophagi in tombs at Giza.

Rollers, small cylindrical pieces of hard wood, could have been used for block moving, with the requirement that the underside of the load and the track must be smooth and hard. As few as ten men on two lines could pull a two-ton block up a grade that matched the lower parts of the pyramid construction ramps. To move blocks from the harbor or quarry to the pyramid exclusively by this method would have required an enormous supply of rollers, which were probably labor-intensive to produce in a country lacking the modern lathe and short on trees.

Wooden sleds and hard lubricated surfaces were most probably used for transporting blocks overland. Tomb scenes show funerary statues dragged on sleds, as a man pours water from a jar onto the surface just in front of the runners of the sled. Near the 12th Dynasty pyramids of Amenemhat I and Senusret I at el-Lisht, archaeologists have found hauling tracks composed of limestone chips, mortar and wooden beams spaced like railroad ties.

Lifting

Pyramid builders probably used ramps to raise most of the building material. Mudbrick ramps have been found near the Middle Kingdom pyramids of el-Lisht, including ramps that must have been used to raise stone up onto the pyramid of Senusret I. Construction ramps for the 4th Dynasty stone-block pyramids must have been large enough that we should expect to find sizable deposits of the material from which they were composed. At Giza, the quarries south of the pyramids are filled with millions of cubic meters of tafla, gypsum, and limestone chips. Remains of ancient ramps and construction embankments associated with structures other than pyramids at Giza are composed of such material.

Ideas about the form of pyramid construction ramps can be reduced to two major proposals: (1) a sloping straight ramp that ascends one face of the pyramid, and (2) one or more ramps that begin near the base and wrap around the pyramid as it rises during construction. Straight ramps have been found at the unfinished step pyramids at Sinki (South Abydos) and Saqqara (that of Sekhemkhet). Serious problems result in using a straight ramp for the higher reaches of the large 4th Dynasty pyramids. In order to maintain a low functional slope (e.g. about 1 unit of rise in 10 units of length), the straight-on ramp must be lengthened each time its height against the pyramid is increased. Either work stops during these enlargements, or the ramp is built in halves and one side serves for builder traffic while the ramp crew raises and lengthens the other half. In order to maintain a functional slope up to the highest part of the pyramid, the ramp would need to be extremely long. At Giza, this slope would take the ramp for the Khufu pyramid far to the south beyond the quarry where Khufu’s builders took most of the stone for the core of his pyramid.

The wrap-around ramp has been proposed in two major forms, either supported on the slope of the pyramid or supported on the ground and leaning against the faces of the pyramid like a giant envelope with a rising roadbed on top. Since it cloaks most of the pyramid, such a ramp makes it difficult to control the squareness and slope as the pyramid rises by checking back to the part already built. A ramp founded on the 52-53° sloping faces requires extra stock of stone on the casing blocks in wide enough steps to support it, a requirement that is not met by the unfinished granite casing on the lower part of the Menkaure pyramid. Near the top, the faces of the pyramid become too narrow to support any large ramp which would anyway become increasingly steep.

The form of the supply ramps probably changed as the pyramid rose. Near the base, the builders could have delivered stone over many short ramps. As the largest pyramids rose about 30m above ground, it is plausible that a principal ramp ran to one corner and along one side, leaning against the pyramid and gaining rise with the run. To complete the top of the pyramid, very small ramps, or levers, could have been used on steps left on the pyramid faces. Once the top was complete, the masons could have trimmed away the steps.

It has been speculated that many or most of the stones were raised by using levers to "seesaw" a block upward, raising one side at a time and placing supports underneath, then raising and supporting the opposite side, for which stepped supporting platforms would have been needed. Except for the uppermost blocks, which become smaller, it is inconceivable that such lever-lifting was used on the stepped courses of the core stone or the undressed casing stone to lift most of the blocks. Lever-lifting requires the use of well-planed wood cribbage, or stacked supports, as the blocks are raised, vastly increasing the wood requirement.

Evidence of ancient levering indicates it was mostly used for side movements and final adjustments. It is possible that levering was the only means to raise the last few blocks of the highest courses, near the apex, once the builders had brought them as far as they could on ramps.

Setting stones, rise and run

When pyramid core masonry consists of stone blocks they are loosely set with considerable mortar and debris fill, even in the Khufu pyramid, which may have the most regular core. Casing stones, however, were custom cut one to another and placed with the finest joins ever seen in any masonry.

The builders probably began by setting the corner casing stones and several stones in between to establish the "lead lines" of the four sides of the pyramid. The stonecutters in the work yard had only dressed one side—which would be the bottom—of each casing block. At or near their final places, adjacent casing blocks had their joining sides cut to fit before they were set down off rollers, wedges or other supports. The "flat-bedding" of each stone had to wait until its join face had been custom cut to fit with the next stone down the line of each course. The masons left a good amount of extra rough stone protruding on the front face of each block. As they joined one block to another, the masons drew on each block the lines where the sloping plane of the pyramid face intersected the extra stock. Then they chamfered or beveled the extra stock of stone on the outer face away from the pyramid facial lines. This beveling was a lead, created block by block, for the final dressing of the pyramid casing, starting from the top and working down to the baseline as they removed the construction ramps and embankments. As the masons cut away the extra stock to free the four faces, the beveled spaces between the blocks would come together. When the spaces between adjacent blocks closed to a fine join, the masons knew that they should not cut any deeper. They were at the desired plane of the pyramid face.

To avoid twist as the pyramid rose, the builders could have used wooden poles down on the ground as back sights aligned with the center axes and diagonals. In the rock floor around the large Giza pyramids, there are holes and notches that appear to align with the major lines of the pyramids. These have yet to be mapped.

Inner step pyramid

If the core masonry was built ahead of the fine outer casing, perhaps as a rough inner step pyramid, the masons could have transferred reference points and lines from the ground up onto the core for measuring out to the facial lines of the pyramid.

The Meydum pyramid has an inner step pyramid because it was first planned as such. The steps of the inner seven- (E1) or eight-step pyramid (E3) have fine sharp corners and faces that could have served as references for measuring set amounts out to the slope of the enlarged true pyramid. We do not know if the largest pyramids of the 4th Dynasty were built with an inner step pyramid. The cores of Menkaure’s pyramid and of the pyramids of his queens and Khufu’s queens are composed of great rectangular blocks of crude masonry which must have been built ahead of the casing. On the southernmost pyramid of Khufu’s queens (GI-c), there are small holes, about 5cm in diameter, near the corners of the tiers of the inner three-step pyramid. Some of these align with the casing corners near the base. The holes might have held wooden pegs that carried temporary reference lines in cord for measuring out to mark the line of the outer pyramid face in the casing blocks.

Middle to late Old Kingdom

Pyramid building changed radically following the Giza group. The last pharaoh of the 4th Dynasty, Shepseskaf, built a large mastaba at South Saqqara, composed of large blocks like those in the Giza pyramids. Kings of the 5th and 6th Dynasties built classic "Meydum-type" complexes, but with smaller pyramids composed of clay, rubble and smaller stones. Weserkaf, the first king of the 5th Dynasty, built a pyramid only one-thirtieth the volume of Khufu’s pyramid. The core of debris and small stones may reflect the thin geological layering of the Saqqara Formation. The core of Sahure’s pyramid was built of five or six steps of mud mortar and broken stone with a wide "construction gap" in the center north side that allowed the builders to work on the inner corridor and chamber while they proceeded to raise the pyramid core. Such gaps, later filled, may have been used to build internal chambers and passages for earlier pyramids such as Khufu’s, where the gap might be masked by backing stones. Neferirkare built a six-tier step pyramid of well-laid, locally quarried limestone retaining walls. A single course of red granite casing was laid but never smoothed.

The cores of the 5 th Dynasty pyramids are often illustrated, following Richard Lepsius and Ludwig Borchardt, as stepped accretions around a tall and narrow central tower, like pyramids of the 3rd Dynasty, but without the inward tilted beds. However, when the Czech Abusir Mission excavated the unfinished pyramid of Reneferef in the 1980s, they found no accretions in the single completed step, only an outer retaining wall of four or five courses of well-laid gray limestone blocks and an inner line of smaller blocks that framed the trench of the burial chamber and construction gap. The fill between the two frames consisted of poor quality limestone, mortar and sand.

Although his reign was triple those of his longest reigning predecessors, Pepi II’s pyramid, the last of the Old Kingdom, was no larger than 150 cubits (78.60m) square, 100 cubits (52.50m) high, with a slope of 53°13′, the 6th Dynasty standard. The five-step core was formed by retaining walls of small irregular stones bonded in tafla and Nile alluvial mud, then encased with heavy blocks of Tura limestone set without mortar. The retaining walls of the core are reminiscent of retaining walls in construction ramps and embankments at Giza. In effect, the descendants of the Giza builders dispensed with heavy stone blocks and simply built the pyramid core with the material, far easier to mold and manipulate, from which their predecessors formed temporary ramps.

As the pyramid core decreased in size and quality, the fine craftsmanship, complexity and standardization of the temples was increased. The German excavators estimated Sahure’s complex was adorned originally with 10,000 m2 of painted fine relief. The highly standard pyramid temple of the 6th Dynasty included more extensive magazines than early Old Kingdom temples, a clear separation by means of a transverse hallway between an outer temple (entrance hall, court, magazines) and inner temple (five-statue niche, single-pillar antechamber, offering hall). The pyramid interior, consisting of a standard three-part magazine, antechamber and burial chamber, included, since Unas, Pyramid Texts for the royal afterlife. The decrease in pyramid size and durability probably reflects a decrease in social and political centralization during the half-millennium of the Old Kingdom.

Qantir/Pi-Ramesses

The site of Pi-Ramesses (the "City of Ramesses"), the Delta residence of the Ramesside kings (19th-20th Dynasties), is situated in the eastern Nile Delta, about 100km northeast of Cairo and 80km west of Ismailia on the Suez Canal (30°48′ N, 31°50′ E). The modern name of the site is Qantir, a village north of Faqus.

The Pelizaeus-Museum Hildesheim, Germany, has been excavating this settlement in order to reconstruct the architecture and living conditions of the Ramesside capital. Evidence for relations between Egypt and the eastern Mediterranean is of special interest. This includes not only political relations, but also the introduction of new technologies. Two major results of the work at this site are: (1) the discovery of a vast, quasi-industrial metalworking area for bronze covering at least 30,000m2; and (2) evidence for the presence of Hittites and Mycenaeans, as represented by their tools and artifacts, in a large complex of chariot workshops and stables—unique for the eastern Mediterranean. These discoveries illuminate the foreign relations of Ramesside Egypt, which up to this time have been known mainly from the cuneiform archives at Hattusa/ Boghazkoy in Anatolia.

The location of Pi-Ramesses at Qantir has been greatly disputed by Egyptologists. The first attempts to locate Pi-Ramesses concentrated on the northern and middle parts of the eastern Nile Delta. Heinrich Brugsch identified Pi-Ramesses with Tanis/San el-Hagar; Alan Gardiner looked for it at Pelusium; Edouard Naville considered the fortress of Zaru or Sile, which has now been located at the site of the modern city of el-Qantara, near the Suez Canal. The most convincing of these theories was the identification of Pi-Ramesses with Tanis, because the latter site contained enormous quantities of Ramesside monuments. The French excavator of Tanis, Pierre Montet, then identified Tanis with the residence of Ramesses II, which was accepted by most scholars.

The main credit for establishing the location of Pi-Ramesses at Qantir goes to two Egyptian scholars, Labib Habachi and Mahmond Hamza. It was Habachi who first connected the ancient site of Pi-Ramesses geographically with the capital of the Hyksos, Avaris, situated at the site of Tell ed-Dab’a, about 1km south of Qantir. Fifty years later, Habachi’s theory was confirmed by Manfred Bietak of the University of Vienna, the excavator of Avaris/Tell ed-Dab’a and the southern parts of Pi-Ramesses, and by the Pelizaeus-Museum mission working in the northern parts.

The area of ancient Pi-Ramesses, stretching over more than 30km2 within the region of Qantir/Tell ed-Dab’a, is now covered by a number of small settlements surrounded by agricultural land and divided by numerous, small irrigation canals. One of the archaeological mission’s goals is to uncover not only palaces and temples, but also evidence from everyday life. Because most of the settlement is now cultivated and is privately owned, only small parts of the ancient city can be investigated, but the results of these excavations are extremely valuable.

The site of Pi-Ramesses includes stratigraphy dating from the beginning of the 18th Dynasty through the Ramesside era up to the Third Intermediate Period. Thus, the city came into existence much earlier and lasted longer than has been estimated from the textual evidence. It is now clear that the capital continued to be occupied after the end of the 20th Dynasty.

The first fully preserved stratum (B2) at Qantir, in area Q I, contains remains of the first chariot garrison excavated in the Near East, with associated multi-functional workshops, including evidence for the presence of foreigners. Pottery and inscribed artifacts from this stratum can be dated to the reigns of Seti I and Ramesses II. The existence of a chariot garrison had already been postulated on the basis of textual evidence (the "Praise of the Delta Residence Pi-Ramesses"). The chariotry complex contains a wide, pillared exercise court, which had been modified several times. Within the court and nearby workshops some 400 artifacts were found which can be associated with chariots. The well-preserved chariots from Tutankhamen’s tomb have helped to identify these artifacts as the stone finials of chariots, attached at the yoke, pole and the rear end of the chariot body. Also found here were several kinds of daggers, lances and arrowheads, metal scales of body armor, a complete pair of horse-bits, a navehub and a linchpin. The navehub is unique, not only in Egypt, but in the entire ancient world. These finds, combined with the discovery of hoofprints in the corresponding layers, clearly identify the court and surrounding workshops as the chariot garrison of Pi-Ramesses known from textual sources.

The most interesting finds of the multifunctional workshops were stone molds for the manufacture of metal applications for shield rims, such as those carried by Hittite troops in the Battle of Qadesh in Syria. They prove that Hittite workmen and soldiers were present at Pi-Ramesses, living and interacting with Egyptians after the peace treaty between the Hittite king Sauiuilim and Ramesses II, which had been consolidated through the first diplomatic marriage of Ramesses II with a daughter of Hattu-iilim (M3′t-nfrw-R’). This treaty not only exists on an Egyptian stela from Karnak and on a cuneiform tablet from tfattusa but also in the reality of peaceful cooperation between Hittites and Egyptians within the chariotry garrison of Ramesses II.

There is even more evidence for the presence of foreigners at Pi-Ramesses; Mycenaeans are represented by large quantities of their pottery and a scale of a Mycenaean boar’s tusk helmet, of the type carried exclusively by high-ranking Mycenaean officials. Pottery from Cyprus, the Levant and Hittite Anatolia has also been excavated. From this evidence, there is little doubt that real ambassadors stayed and lived at Pi-Ramesses.

Stratum B3 at Qantir (in area Q I), which dates to the late 18th to early 19th Dynasties, contains a huge workshop for bronze production which covers an area of at least 30,000m2. This evidence corrects the widely held assumption that Egyptians were working only in small-scale metal workshops. In total, the mission uncovered seven "melting channels," approximately 15m long and built of parallel rows of mudbricks about 20cm apart, into which blast pipes were inserted. These blast pipes were worked by pot bellows, as is depicted on many paintings in private Theban tombs of the New Kingdom. Adhesive slags and embedded remains of bronze, as well as crucibles with the same features, define these installations as a bronze-melting factory in which several hundred people worked. Huge quantities of melted bronze could be produced in a single day for large-scale artifacts, such as doors and statues, which were needed during the enlargement of the capital.

In the same stratum a series of at least three furnaces of a new type were excavated north of the melting channels. These were called "cross-furnaces" because of their crosslike design, measuring 9m north-south and 8m east-west. The highest temperature was achieved from top to bottom and from the center to the outer regions of the cross-furnace, judging from the oxidation of the originally unburnt mudbricks. Since the slag adhering to the furnaces is similar to that discovered in the melting channels, the cross-furnaces may also be connected with bronze processing. Possibly these were casting devices of a previously unknown type from this period, but this hypothesis will have to be confirmed by further studies.

In another excavation area at Qantir (Q IV), about 250m east of Q I, totally different structures have been uncovered. This area contains a single monumental structure that covers an area of at least 15,000m2. Its plan is something of a novelty, and consists of five architectural units repeated from north to south. Each unit is made up of a mudbrick pylon with a west-east entrance and a large open court, off which is a pillared hall with ten palmiform columns and eleven or more rooms. To date only the western side of this structure has been found. This structure can be identified as stables, each of which has six in situ tethering stones associated with six limestone "drains." Animal urine was directed to the drain openings in the center of the room through an incline in the whitewashed floors away from the walls. In addition to these installations, each stable room has an area, mostly in the south, where domestic pottery, tools and other artifacts of daily life (e.g. game pieces and game boards) were found. Other finds, such as stone chariot finials, weapons and door lintels with representations of horses, suggest that chariot horses were kept in these stables. A minimum of 460 horses could have been housed in the stables, as well as the personnel attending them. As the stables of area Q IV belong stratigraphically and chronologically to the chariot garrison of area Q I, together they represent the infrastructure for a chariotry complex with horse stables, exercise court and repair works.

Recently evidence was discovered at the site for a sanctuary dedicated to Astarte, the Syrian goddess of love and war, and protectress of the royal horse team, the first evidence in Egypt for such a sanctuary. Her name is preserved in hieroglyphs on a portico column from the stables. In addition, a relief from area Q IV is of the lower part of an offering scene, with the king in front of the cult statue of Astarte on horseback. This closely coincides with the description in Papyrus Anastasi II 4-5 identifying different districts of the city with four deities: "Her west is the House of Amen, the south is the House of Seth, Astarte is situated in her east and Wadjet is in her north." The temple of Seth has been found by Bietak at Tell ed-Dab’a to the south. Shehata Adam excavated a temple in the north, which may be attributed to the snake goddess Wadjet. The stables are located to the east of the axis between these two temples.

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