Environmental Engineering Reference
In-Depth Information
Table 12.3 Energy requirements in the manufacturing of materials used in
packaging applications.
Material
Virgin (MJ/Kg)
Recycled (MJ/Kg)
Glass (container basis)
Gaines and Mintz, 1994
19.7
17.2
Weeks, 2007
15.7
12.4
Steel
de Beer et al., 1998
19.0
7.0
American Iron and Steel Institute,
2005
14.6
Weeks, 2007
25.2
3.1
Aluminum (metal sheet to make cans)
Boustead and Hancock, 1981
345-351
Martchek, 2006
17.2 a
Parker, 1991
280
92.4 b
Weeks, 2007
266.4
9.7
World Bank, 1999
164
10-20
Polyethylene terephthalate (PET) c
Gerngross and Slater, 2000
76
Weeks, 2007
113
27
PVC
ECVM, 2008a, 2008b
57 d -65.9 e
High density polyethylene (HDPE)
Worrell et al., 2000
76
Weeks, 2007
84.9
10.6
Polystyrene
Bridgewater and Lidgren, 1983
82 e -126 f
Low density polyethylene (LDP)
Worrell et al., 2000
87
Polypropylene
Worrell et al., 2000
93
Polylactate
Vink et al., 2003
82.5
Wood (as a pallet)
Boustead and Hancock, 1981
44
Paper (Boustead and Hancock, 1981)
Base paper
84 g
Board paper
103 g
Corrugated cardboard
Weeks, 2007
43.3
20.4
Newprint
Weeks, 2007
51.4
28.3
a Without transportation.
b Including transportation and recycling process.
c Turning PET into bottles 20 MJ/kg (Gleick and Cooley, 2009).
d Suspension polymerization.
e Emulsion polymerization method.
f Bulk polymerization.
g From standing timber.
Production of 1 kg of HDPE (without considering transportation of the gas) takes about
0.178 kWh of electricity, 0.99 kg of ethylene, and 1.34 MJ of thermal energy (Franklin
Associates, 2007). Assuming a conversion efficiency of 40 percent for electricity production,
an energy intensity of 26 MJ/kg to produce ethylene, and a net heating value for ethylene of
 
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