Civil Engineering Reference
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instant-off treatment was a useful approach, not least because the respective
areas were above a high traffic bearing road and would have led to severe
delays during a conventional repair.
The initial chloride profiles were varying in concentration and ingress
depth; in some areas the entire cross-section of the floor slab showed chloride
values > 2%, related to the cement mass. In a reference application on a 60
m² concrete surface, the effect of ECE has been investigated (see Figure 8.7),
and despite more than 7 kg being removed, the chloride profiles down to 8
cm of concrete depth still contained chloride of more than 1.5% in places.
A repeated potential survey 4 months after finishing the first treatment still
showed corrosion active areas, so it was decided to run a second treatment,
which was successful and eliminated all signs of corrosion activity.
Consequently, for the remaining five chloride containing corrosion active
areas such a two-stage treatment was chosen from the beginning: 6 weeks
ECE, 6 weeks pause and again 6 weeks ECE. In total, 25 kg of chloride was
removed from ca. 200 m² concrete. The remaining chloride varied from
0.72% to 0.04% in the rebar vicinity (compared to more than 4% initially),
but with an impressed charge of about 1,000 Ah/m² an appropriate alkalinity
was developed to render even 0.72% as uncritical. (Corrosion depends on
the ratio of chloride to hydroxyl ions, not just on chloride content.)
Figure 8.7 Layout of the anodes for the ECE treatment of the hollow box girder
floor slab.
 
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