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representative shear rate ranges for cone-and-plate and capillary rheometers. The
last viscometer type, which bears a superficial resemblance to the orifice in an
extruder or injection molder, is the most widely used and will be the only type
considered in this nonspecialized text.
Equation (4-90) [cf. Eq. (3-87)] gives the relation between flow rate and vis-
cosity for a fluid under pressure P in a tube with radius r and length l . In such a
device the apparent shear stress,
τ a 5
Pr/ 2 l ; and the apparent shear
rate,
r 3 , where Q , the volumetric flow rate, is simply the Q / t term of Eq. (3-
87). That is,
γ a 5
4 Q
Pr 4 t
8 Ql 5
η5 π
Pr
=
2 l
r 3 5 τ a
(4-90)
4 Q
γ a
The shear stress and shear rate here are termed apparent, as distinguished
from the respective true values at the capillary wall,
γ w . The Bagley cor-
rection to the shear stress allows for pressure losses incurred primarily by acceler-
ating the polymer from the wider rheometer barrel into the narrower capillary
entrance [24] . It is measured by using a minimum of two dies, with identical radii
and different lengths. The pressure drop, at a given apparent shear rate, is plotted
against the l/r ratio of the dies, as shown in Fig. 4.31 . The absolute values of the
negative intercepts on the l/r axis are the Bagley end-corrections, e . The true
shear stress at each shear rate is given by
τ w and
P
2 r 1
τ w 5
(4-91)
e
τ w can be measured directly by using a single long capillary with
l/r about 40. The velocity gradient in Fig. 3
Alternatively,
6 is assumed to be parabolic, but this
is true strictly only for Newtonian fluids. The Rabinowitsch equation [25] corrects
for this discrepancy in non-Newtonian flow, such as that of most polymer melts:
4 Q
π
3 n
1
1
γ w 5
(4-92)
4 n
r 3
.
Pressure
l
L/R
Bagley correction
FIGURE 4.31
Bagley end correction plot.
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