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Fe 2 + (OH)
O 2 H 2 O
(OH)
Fe 2 +
Anode
Cathode
FIGURE 6.1 Corrosion process on the steel surface.
Anodic Reaction
2e (6.1)
The electrons from the anodic reaction will accumulate on other parts of the
steel because another reaction uses the electrons with oxygen and water: this is
called the cathodic reaction.
Fe 2 + +
Fe
Cathodic Reaction
1
2 O 2
2e +
2OH
+
H 2 O
(6.2)
Equation (6.2) shows that hydroxide ions (OH ) are present in a cathodic
reaction. The OH increase the alkalinity and reduce slightly the effect of car-
bonates or chlorides. It is important to keep in mind that water and oxygen are
the main reasons for corrosion.
As shown in the above equations and Figure 6.1 , anodic and cathodic reac-
tions are the first step in corrosion because the OH will react with ferrous iron
(Fe 2+ ), as shown in Equation (6.3 ). This reaction produces ferrous hydroxide,
which will react, as shown in Equation (6.4) , with oxygen and water and pro-
duce ferric hydroxide, Fe(OH) 3 , and the last component, which is the hydrate
ferric oxide (rust). The chemical term for rust, Fe 2 O 3
H 2 O, is shown in
Equation (6.5) . This chemical reaction is shown graphically in Figure 6.1 .
Fe 2 + +
2OH
Fe ð OH Þ 2
(6.3)
4Fe ð OH Þ 2 +
O 2 +
2H 2 O
4Fe ð OH Þ 3
(6.4)
2Fe ð OH Þ 3
Fe 2 O 3
H 2 O
+
2H 2 O
(6.5)
Saturated Fe(OH) 3 is nearly neutral in pH. A magnetic hydrous ferrous fer-
rite, Fe 3 O 4
nH 2 O, often forms a black intermediate layer between hydrous
Fe 2 O 3 and FeO. Hence rust films normally consist of three layers of iron oxides
in different states of oxidation.
 
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