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Table 6.4(a). Summary of monitoring indices selected as network inputs
Input
terminal of
network
Input
representation
RMS value of the signal
in the frequency band
1
x 1
[0, 300] Hz.
2
x 2
[300, 600] Hz
3
x 3
[600, 1000] Hz
4
x 4
[1000, 1500] Hz
5
x 5
[1500, 2500] Hz
Table 6.4(b). Summary of the conditions for various flank wear
Output terminal
of the network
Fuzzy
MF
Tool condition
Flank wear
y 1
1
Initial wear
0 < wear < 0.1 mm
y 2
2
Normal wear
0.05 < wear < 0.3 mm
y 3
3
Acceptable wear
0.25 < wear <0.5 mm
y 4
4
Severe wear
0.45< wear <0.6 mm
y 5
5
Failure
wear > 0.6 mm
w 11
x 1
y 1
Initial Normal Acceptable Severe Failure
x 2
1.0
y 2
x n
y n
w n m
Flank Wear
(mm)
Inputs ( x 1 , x 2 , …, x n ) ,
outputs (y 1 , y 2 , …, y n )
y j = max (min ( x i ,w ij ) )
0.05, 0.1, 0.25, 0.3, 0.45, 0.5, 0.55, 0.6
Figure 6.11. Fuzzy neural net topology (left), fuzzy membership functions of drilling
conditions (right)
The fuzzy membership functions of drilling conditions based on experimental
data and the observed system behaviour are set for output indices of the hybrid
network, and are shown in the Figure 6.11. The reason for choosing a trapezoidal
membership function is that it is difficult to quantify what exact percentage of tool
wear corresponds to a certain linguistic variable. In order to improve the training
speed of the hybrid network, the tool wear conditions are coded as follows: initial
(1,0,0,0,0); normal (0,1,0,0,0); acceptable (0,0,1,0,0); severe (0,0,0,1,0); and failure
 
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