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where n and m are the number of C and H atoms in the parent hydrocarbon. The
rates of reaction are r HC =
k 1 [HC][O 2 ], r CO =
k 2 [CO][O 2 ]−
nk 1 [HC][O 2 ], and
r CO 2 =
k 2 [CO][O 2 ]. Combustion is frequently carried out in the presence of excess
air. The oxygen mole fraction is usually in the range 0.1-0.15 for a HC mole fraction
of 0.001. Hence, r HC =
k 2 [CO]. In
Chapter 5, we saw that the above reaction rates reflect the following series reaction:
HC k 1
k 1 [HC], r CO =
k 2 [
nk 1 [HC], and r CO 2 =
CO
]−
CO k 2
CO 2 .
It is to be expected that since reaction rates are sensitive to temperature, so is the
efficiencyofanincinerator.Sincereactionsinthermaloxidizersoccuratvaryingrates,
sufficienttimeshouldbegivenforthereactiontogotocompletion.Mixingintheincin-
erator should be sufficient to bring the reactants together. Thus, three important time
factorsaretobeconsideredinthedesignofanincinerator.Thesearethe residencetime ,
τ res = V R /G = Z s /V g , chemical reaction time , τ rxn = 1 /k , and mixing time , τ mix =
Z s /D e . V R is the total reactor volume (m 3 ) , G is the volumetric waste gas flow rate
at afterburner temperature (m 3 /s), V g is the gas velocity (m/s), Z s is the reaction zone
length (m), and D e is the turbulent diffusivity (m 2 /s). The relative magnitudes of these
times are represented in terms of two dimensionless numbers: Peclet number, Pe
−→
−→
=
Z s V g /D e , and Damköhler number, Da
Z s k/V g .If Pe is large and Da is small, then
mixing is rate controlling in the thermal oxidizer, whereas for small Pe and large Da ,
chemical kinetics controls the rate of oxidation. At most temperatures used in after-
burners, a reasonably moderate V g is maintained so that mixing is not rate limiting.
The rate constant k for a reaction is related to its activation energy (Chapter 5),
=
k
E a /RT) . For a variety of hydrocarbons, values of A and E a are available
(Table 6.7), and hence k at any given temperature can be obtained.
=
A exp (
TABLE 6.7
Thermal Oxidation Reaction Rate Parameters
A (s −1 )
Compound
E a (kJ/mol)
3.3 × 10 10
Acrolein
150
7.4 × 10 21
Benzene
401
3.7 × 10 14
1-Butene
243
1.3 × 10 17
Chlorobenzene
321
5.6 × 10 14
Ethane
266
5.4 × 10 11
Ethanol
201
6.0 × 10 8
Hexane
143
1.7 × 10 11
Methane
218
7.3 × 10 8
Methyl chloride
171
1.6 × 10 12
Natural gas
206
5.2 × 10 19
Propane
356
2.3 × 10 13
Toluene
236
3.6 × 10 14
Vinyl chloride
265
Source: From Buonicore, A.T. and Davis, W.T. (eds). 1992.
Air Pollution Engineering Manual . New York, NY:
Van Nostrand Reinhold.
 
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