Environmental Engineering Reference
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In the patented process developed by Hyatt [620] , the spent CoMo/Al 2 O 3 catalyst was treated
with sulfuric acid in the presence of H 2 S under pressure (7.5-15 atm) in an autoclave at
100-200 C. The presence of H 2 S resulted in the precipitation of Mo and Co as sulfides while
the Al 2 O 3 was converted to soluble Al 2 (SO 4 ) 3 . The metal sulfides were separated from the
Al 2 (SO 4 ) 3 solution and subjected to oxidation under pressure in an autoclave to convert MoS 2
to solid molybdic acid and the CoS to CoSO 4 . The molybdic acid was separated by filtration
from the CoSO 4 solution. The cobalt was recovered by ion exchange. A schematic flow
diagram of the process is shown in Fig. 11.5 [620] . The extraction and recovery of valuable
metals, such as Mo and Co together with the alumina as Al 2 (SO 4 ) 3 , could be achieved in this
process. Recovery of V is not reported in this acid leaching study.
Figure 11.5: Primary steps for the separation of metals from spent hydrodesulfurization (HDS)
catalyst by H 2 SO 4 in the presence of H 2 S [From ref. 620 . Reprinted with permission].
 
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