Environmental Engineering Reference
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Figure 7.19: Electron microprobe analysis ( : spent catalyst; : treated catalyst). A. Vanadium.
B. Nickel [From ref. 500 . Reprinted with permission].
removal of V and Ni was significantly greater than that of Mo and Al. Prior to leaching,
catalysts were de-oiled but not decoked. After removing contaminant metals, catalysts were
decoked by oxidative burn-off. A good selectivity for the removal contaminant metals could
not be achieved for decoked catalysts because decoking increased the removal of Mo relative
to that of V and Ni.
7.2.2 Basic Solutions
The decoking spent catalyst prior to leaching using basic solutions appears to be a
requirement. Tentative reactions occurring during leaching in basic solution are:
2NaOH
+
MoO 3
=
Na 2 MoO 4
+
H 2 O
2NaOH
+
V 2 O 3 =
2NaVO 2 +
H 2 O
2NaOH
+
Al 2 O 3 =
2NaAlO 2 +
H 2 O
With respect to catalyst rejuvenation, the reaction of NaOH with V 2 O 3 is of primary
importance. The rate of this reaction relative to the reactions involving MoO 3 and Al 2 O 3 can
Table 7.10: Physical properties of trilobe catalysts [From ref. 500 . Reprinted with permission].
Catalyst
Density (kg/L)
Pore volume
(mL/g)
Mean pore
diameter
(MPD) (A)
Surface area,
(m 2 /g)
Fresh
1 . 26
0 . 50
70
243
Spent
1 . 67
0 . 12
60
85
Rejuvenated
1 . 46
0 . 40
110
178
 
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