Environmental Engineering Reference
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Fig. 17 A photograph of ITO-free PSC (2 9 2cm 2 ) with screen-printed Ag grid and highly
conductive PEDOT: PSS as front electrode and evaporated Al back electrode (left). The device
comprised of a layer stack schematically shown alongside (right). These devices had similar
photovoltaic performance to ITO. 2013 Elsevier. Reprinted, from with permission from Ref.
[ 106 ]
radiation reaching the photoactive layer. Conductivity can be increasing by
increasing line height while maintaining minimum shading losses [ 104 ]. In gen-
eral, for a given PEDOT:PSS, the optimized geometry of the metal grid that results
in minimum shading fractional power losses is simply given by the empirical
relation (W/W+ S) where W is the grid width and S is the grid separation [ 103 ,
105 ].
With rigorous optimizations of grid design and PEDOT:PSS thickness, the
composite metal grid and PEDOT:PSS transparent conductor layers have resulted
in a performance similar to ITO-based solar cells in both normal and inverted
device geometries [ 103 , 104 , 106 ] (Fig. 17 ). Some methods used for deposition of
metal grids in laboratory cells are lithography [ 103 , 107 , 108 ]; thermal evaporation
through shadow masks [ 109 - 111 ]; sputtering in combination with photolithogra-
phy for patterning [ 112 ]; microfluidic deposition and nanoimprinting methods
[ 104 ]; precision-weaved metalized polymer fabric electrodes [ 113 ]; and printing
methods such as screen printing [ 3 ]; inkjet printing [ 107 , 114 , 115 ]; and flexo-
graphic printing [ 115 ]. Among all these methods, currently only the printing
methods are readily adoptable in a fast large-scale roll-to-roll processing of low-
cost PSC. These methods have been experimentally demonstrated as well.
In a normal structure, the use of screen-printed metal grids in combination with
highly conductive PEDOT:PSS on flexible substrates has shown superior PCE to
equivalent ITO-based cells [ 106 ]. Similarly, the use of inkjet-printed metal grid as
well as embedded grids in flexible substrates has also resulted in similar results
with higher reproducibility [ 107 , 114 ].
Top illuminated inverted structures have been also adopted in the demonstra-
tion of ITO-free large-area PSC modules in a structure: substrate/metal/buffer
layer/photoactive layer/PEDOT:PSS/Ag grid. The PEDOT:PSS/Ag grid forms the
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