Environmental Engineering Reference
In-Depth Information
Basic Processes
A. Dissolution of reaction product (i.e., AO) due to removal of sulfur and oxygen from
Na 2 SO 4 by the metal or alloy:
1
2
3
2
SO 4 2 (sulfate deposit)
S 2 (for reaction with alloy)
O 2 (for reaction with alloy)
O 2 (for reaction with AO)
Reaction between AO and oxide ions can follow two courses:
(i) Continuous dissolution of AO
1
2
A(alloy)
O 2
O 2
AO 2 2
Na 2 SO 4 is converted to Na 2 AO 2 and the attack is dependent on the amount of Na 2 SO 4
initially present.
(ii) Solution and reprecipitation
1
2
A(alloy)
O 2
O 2
AO 2 (solution)
AO(precipitate)
O 2
A supply of SO 3 is required in order the attack can proceed indefinitely; otherwise the
attack will stop when melt becomes sufficiently basic at the precipitation site.
B. Solution and precipitation of AO as a result of a negative gradient in the solubility of
AO in Na 2 SO 4
Acidic Processes
Gas phase-induced :
C. Formation of ASO 4 in Na 2 SO 4 :
1
2
A(alloy)
SO 3
O 2
A 2
SO 4 2
Continuous solution of ASO 4 in Na 2 SO 4 requires continuous supply of SO 3 and O 2
from the gas phase.
D. Solution and precipitation of AO in Na 2 SO 4 due to reduction of SO 3 :
A(alloy)
SO 3 (from gas)
A 2
SO 3 2 (in melt)
1
2
A 2
SO 3 2
O 2 (from gas)
AO(precipitate)
SO 3
E. Solution and precipitation of AO as a result of a negative gradient in the solubility of
AO in Na 2 SO 4 .
Alloy phase-induced :
F. Solution of AO in Na 2 SO 4 modified by a second oxide from the alloy (i.e., BO 3 )
Modification of Na 2 SO 4 by BO 3 :
3
2
B(alloy)
O 2
SO 4 2
BO 4 2
SO 3
Solution reaction for AO; Na 2 SO 4 becomes enriched in ABO 4 :
A(alloy) B(alloy) 2O 2 → A 2 BO 4 2
Solution and precipitation:
A(alloy) B(alloy) 2O 2 → A 2 BO 4 2 → AO BO 3
Precipitation of AO in Na 2 SO 4 as a result of BO 3 loss from Na 2 SO 4 permits substantial
attack with small amounts of Na 2 SO 4 .
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