Chemistry Reference
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VariousgradesofHFCScanbeproducedbytheprocessoutlinedinFigure8.3.
High-DE (95+), i.e., a measure of the extent of starch hydrolysis, dextrose syrup is made as
follows:Atwo-stageprocessisusedfortheproductionofcornsyrups.Theirststepinvolvesthe
acidhydrolysisofstarchtoabout42DE.Starchmakeupgoesthroughaheatexchangerandareten-
tioncell.IfahigherDEisrequired,starchiskeptinaholdingtank,andasecondhydrolysiswith
enzymesisuseduntilthedesiredDEisreached.Finishedcornsyrupsanddextrosesyrupsarepro-
ducedbystandardreining(iltration,carbonbleaching,iltrationagain)andevaporationprocesses
(Howling1992).MostcommonsyrupshaveaDEof42and62alsorangingfrom24to82DE.Corn
syrupsolidswithaDEof20-30aremadebyaprocesssimilartothatofmaltodextrinproduction
(cornsyrupsspraydriedandcrystallized).
Hydrolysate is then passed over immobilized glucose isomerase, and the glucose is partially
convertedtofructosebyaprocesscalledisomerization.Thenitisclariiedthroughavacuumilter;
Mg ++
activation
Water
dilution
Glucose syrup
Syrup makeup
Glucose
isomerase
Holding tanks
Clarification through
vacuum filter
Ion exchange
Evaporation
SEC column
42% HFCS
55% HFCS
90% HFCS
Evaporation
Crystalline
fructose
Ion exhange,
filtering
55% HFCS,
77% ds
Finished HFCS
Figure 8.3
Manufacture of HFCS from glucose syrup. (Adapted from Alexander, J., Sweeteners Nutritive ,
Eagan Press, American Association of Cereal Chemists, St. Paul, MN, 1998. Howling, D., in F.W.
Schenck and R.E. Hebeda (eds.), Starch Hydrolysis Products , pp. 277-317, VCH Publishers, New
York, 1992. With permission.)
 
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