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ρ V v C p T
t =− A s [ h ( T T ) ] 2 kA c 2 T
T 4 T 4
A s ε r σ SB
+ ( 1 − ξ) VI
x j
(5.24)
where ρ is the density of the material, V v is the volume of the part, C p is the spe-
cific heat of the material, T is the temperature, t is time, A s is the exposed sur-
face of the part, h is the convection heat transfer coefficient, T is the surrounding
temperature, k is thermal conductivity of the die material, A c is the cross-sectional
area, x j are coordinates, ε r is radiative emissivity for the part, σ SB is the Stefan-
Boltzmann constant, V is the electric voltage, and I is the intensity of the current,
given by the product of the current density and cross-sectional area.
The goal of this subsection is to determine the significance of each of the three
heat transfer modes. To determine this, Eq. ( 5.24 ) was modified in the model to
represent the following heat transfer mode combinations and then compared to
experimental results:
• All heat transfer modes except radiation (Eq. 5.25 )
• All heat transfer modes except radiation and convection (Eq. 5.26 )
• All heat transfer modes except conduction (Eq. 5.27 )
ρ V v C p T
t =− A s [ h ( T T ) ] 2 kA c 2 T
+ ( 1 − ξ) VI
(5.25)
x j
ρ V v C p T
t =− 2 kA c 2 T
+ ( 1 ξ) VI
(5.26)
x j
ρ V v C p T
T 4 T 4
t =− A s [ h ( T T ) ] A s ε r σ SB
+ ( 1 − ξ) VI
(5.27)
The resulting thermal profiles for all of the combinations are displayed in Fig. 5.18 .
From the figure, the experimental temperature profile and the profiles neglecting
Fig. 5.18 EAF heat transfer
modes analysis [ 11 ]. Thermal
profiles for stationary
electrical tests were
calculated without particular
heat transfer modes to
identify the most significant
mode (conduction)
w/out cond.
Experiments
All H/T modes
w/out rad. and conv
 
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