Civil Engineering Reference
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2.6.4.2 Size Effect Wire Rope Diameter
Müller ( 1966 ) was the first to investigate the effect of the size of the rope diameter
on cross lay wire ropes 6 9 19—FNC—sZ. Figure 2.44 shows his results. The
mean ratio of the number of load cycles N 1 /N 2 of two wire ropes with the diam-
eters d 1 and d 2 is
a 4
:
N 1
N 2
d 1
d 2
¼
ð 2 : 105 Þ
For the lubricated cross lay ropes, Müller found exponents a 4 = -1.021 and
0.535. For different test series the constants a 4 are listed in the Tables 2.8 , 2.9 and
2.10 . For the whole diameter sphere of the open spiral ropes 4-127 mm, the
constant is a 4 = -0.793. For the diameter sphere 8-127 mm of the Warrington-
Seale ropes, the constant is a 4 = -1.180. The influence of the rope diameter is
higher in the case of tension-tension fatigue than in the case of bending fatigue
with the exponent -0.63.
There is no explanation for this difference between the exponents for tension
and bending. It could have been expected that the size of the diameter had a greater
influence on bending due to the stress gradient effect. In any case, the results
emphasize Unterberg's statement ( 1967 ) that a stress gradient effect does not exist
for rope wires.
%
L=10430 mm
L=2030 mm
L=1040 mm
99
95
90
80
70
60
50
40
30
20
10
d = 0,6 inch
2
5
˃ a = 350 N/mm 2
˃ max = 0,7 R m
f = 3,5 H z
1
5
10 5
10 5
number of load cycles N
Fig. 2.45
Number of load cycles for a strand 1 9 7 for different lengths L, Esslinger ( 1992 )
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