Biomedical Engineering Reference
In-Depth Information
2.2
3D PRINTING AND NANOMANUFACTURING TECHNIQUES
With the development of computer-aided design (CAD) technology and automation techniques, rapid and
automatic additive manufacturing (AM) systems have advanced for the fabrication of complicated 3D struc-
tures over the past few decades. In general, the 3D model to be fabricated is first designed using CAD mod-
eling software, such as Solidworks and AutoCAD. Generated 3D CAD data are then processed and sliced
into layers of equal thickness, each of which is the cross-section of the 3D model at a certain level. Sliced
data are imported into the AM system to fabricate 3D objects layer-by-layer. In this fabrication process, lay-
ers are cumulated vertically and fused to form the final physical object (
Chua et al
.
, 2010; Tan et al
.
, 2005
).
2.2.1
SELECTIVE LASER SINTERING
Selective laser sintering (SLS) (
Tan et al
.
, 2005; Duan et al
.
, 2010; Kanczler et al
.
, 2009; Liu et al
.
, 2013;
Williams et al
.
, 2005
) was developed and patented in the mid-1980s (
Deckard, 1989
). This technique uses
a laser beam (usually CO
2
laser) to sinter slices of powdered materials via repeated process of spreading
layers and selectively heating and fusing each powdered layer in order to fabricate three-dimensional struc-
tures. Thus, the objects are formed layer-by-layer from sliced CAD data. During the process, the unmelted
powders act as the support for the fused object.
Figure 2.1
represents the selective laser sintering process.
FIGURE 2.1
A schematic layout of the SLS process (
Tan et al
.
, 2005
).
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