Environmental Engineering Reference
In-Depth Information
2.1 Ceramic Fibers
Ceramic
fibers, which combine high thermal and creep
resistance with structural stability. Their high tensile strength >2 GPa and stiffness
>200 GPa, together with the capacity to withstand temperatures >800
fibers are high-performance
°
C, make
them attractive materials to be used as reinforcement in metal (MMCs) and CMCs.
Ceramic
fibers. Oxide
ceramic fibers are mainly Al 2 O 3 (e.g., Nextel 610) and Al 2 O 3 /SiO 2 (e.g., Nextel
720)-based
fibers can be classi
ed into two groups: oxide and non-oxide
fibers are very stable against oxidation at high
temperatures. In spite of their high oxidation resistance, the creep resistance of
oxide
fibers. These types of
fibers is limited to temperatures up to 1,100
°
C due to the formation of larger
grains and, consequently,
fibers are mostly based
on SiC(O) and SiCN(O) systems, but studies with SiBCN and BN are frequently
found in the literature. In contrast to oxide
fiber failure. Non-oxide ceramic
fibers, non-oxide
fibers have higher
creep resistance at temperatures up to
1,450
°
C and their oxidation behavior
*
depends on the
fiber processing conditions and the
fiber microstructure.
2.1.1 Introduction to Processing, Structure, and Properties of Ceramic
Fibers
Ceramic
fibers, which are currently commercially available, typically are processed
either using the solgel process and chemical vapor deposition (CVD), or using
preceramic polymer processing.
In preceramic polymer processing, organometallic polymers are used as pre-
cursors for
cally
organosilicon ones, dates back several decades when Fritz et al. ( 1965 ) and Yajima
et al. ( 1975 ) reported the
fiber spinning. The use of organometallic polymers, more speci
first SiC materials obtained from polycarbosilane pre-
cursors. These
findings marked the beginning of extensive research on silicon-based
inorganic polymers, leading to the development of ceramic Si 3 N 4 and SiC fibers.
A recent review of the ceramic
fibers from preceramic precursors provides a good
overview of this approach and the original references for the work summarized
below (Flores et al. 2014 ).
A high molecular weight and adequate viscoelastic properties of the melt are
necessary properties of the organosilicon polymer to enable a stable spinning
process and stretching of the
fibers without breaking of the
filament. In a melt
spinning process, uncured green
fibers are processed and subsequently cured
chemically, thermally, or by electron beam irradiation. This curing step is necessary
to avoid the remelting of
fibers during the last stage, which is the conversion of the
polymer to a ceramic
fiber by pyrolysis. Figure 3 shows the manufacturing process
of ceramic
fibers employing the preceramic polymer route, as well as important
parameters for a controllable processing of ceramic
bers.
fibers show a strong correlation between the micro-
structure, mechanical, and thermal properties, which in turn depends on the
Polymer-derived ceramic
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